Mechanism Engineer- Assembly, Integration & Test- Midland, TX
Zachary Piper Solutions is seeking a Mechanisms Engineer (AIT) to join a high-impact team supporting the design, assembly, integration, and testing of spacecraft mechanisms for a next-generation satellite constellation. This role is hands-on and mission-critical, focused on deployment systems and precision mechanisms rather than static structures.
Responsibilities
- Assemble, integrate, and test spacecraft mechanisms including hinges, yokes, actuators, HDRMs, and deployable booms/arms with thousands of moving parts per satellite
- Develop and operate ground support equipment for vibration, shock, and thermal vacuum testing of deployment hardware
- Perform tolerance stack-up analysis and ensure alignment in moving assemblies for reliable deployment
- Analyze test data and determine pass/fail criteria, supporting spacecraft integration and launch operations
- Troubleshoot anomalies and perform root-cause analysis on deployment systems; contribute to design improvements for mechanisms that fail to deploy cleanly
- Collaborate cross-functionally with engineers and technicians to ensure mechanism performance from design through mission deployment
- Calculate torque margins and hinge preload requirements for deployment actuators and separation systems
Skills
- 0-4 years of hands-on experience in aerospace mechanisms, deployment systems, or precision mechanical assemblies (structures-only experience will not suffice)
- Proficiency in mechanical assembly, testing, and integration of space hardware, including deployable systems
- Experience with CAD tools (SolidWorks, Creo) and test equipment (oscilloscopes, thermal chambers)
- Bachelor's degree in Mechanical, Electrical, Manufacturing, or Industrial Engineering (or equivalent experience)
- Strong understanding of beam loading, bending moments, torque margins, and tolerance stack-ups in moving assemblies
- Excellent problem-solving and analytical skills; ability to lead failure investigations
- Flexibility for occasional weekend and early morning work (e.g., 4 AM deployments)
- Must be eligible to work in the United States and pass a background check
- Location: 100% onsite in Midland, TX
Benefits
- Medical
- Dental
- Vision
- 401K
- PTO
- Sick Leave as required by law
- Holidays
- Relocation assistance
- RSUs
- Meal Stipend
- Unlimited PTO (after 90 days)
Company Overview
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